Industry-Solution-Guide-2024-EN

fischertechnik simulation models Learning and understanding future technologies in Higher Education Fit for the future with fischertechnik! AI IoT The production of tomorrow is the subject of research, industry and higher education. It describes the transformation towards agility, customer-orientation, artificial intelligence and Industry 4.0. This creates a multitude of challenges that are influenced by technological developments, social changes and global trends. Overcoming these challenges requires a holistic and proactive approach from companies that invest in innovation and employee training in order to successfully shape the production of tomorrow and remain globally competitive. Our approach is therefore... ...understand on a small scale before implementing on a large scale. With fischertechnik simulation models, you can prepare yourself for the future, create sustainable learning experiences in vocational training and studies, overcome the hurdles of apparently complex transformations and conduct research into future topics. „“The effective teaching of principles and methods for the automatic control of industrial machines and processes demands a platform that allows students to experience how these systems work and are control- led to perform typical manufacturing tasks. The problem is that real- world industrial systems are large, expensive, and potentially dangerous to operate. Therefore, installing such systems and exposing them to students is challenging as it involves substantial investment, extensi- ve laboratory facilities, and management of Occupational Health and Safety (OHS) implications. fischertechnik systems are compact, afforda- ble, and offer embedded compressed air capability, making them an attractive solution to our university needs. The fischertechnik didactic manufacturing units were first trialled in 2019. The student feedback was highly positive. Exposure to small-scale representative manufacturing systems controlled by state-of-the-art industrial PLCs provided the stu- dents with the ability to apply advanced theoretical knowledge to solve complex real-world problems. I highly recommend the use of fischer- technik didactic systems for teaching industrial automation concepts to undergraduate and postgraduate engineering students.” Dr. Carlos Teixeira Lecturer, RMIT University in Melbourne (Australia) 3

Agile Production Simulation Training Factory VS Agile production Assembly line production Modularity: Individual process modules can be combined as required Permanently linked process modules defined in a fixed sequence Quality assurance with AI Quality assurance with colour recognition Fluid logistics with an AGV for transporting goods Permanently interlinked logistics with a 3-Axis Robot for transporting goods Included: Digital Learning Platform with Digital Twin Included: CAD data for creation a Digital Twin Prospectively expandable with additional process modules Training Factories are not prepared for the addition of further process modules 6-axis robot for operating the storage and retrieval station 24V Power supply Power supply optionally 24V or 9V 4

fischertechnik simulation models „The „production of tomorrow“ requires more flexibility and versatility in order to meet the constantly changing demands of the market. Driverless transport vehicles play a central role in this. For example, fischertechnik vehicles with different chassis are used at our institute to test new control and regulation algorithms. New approaches can thus be tested with fischertechnik in model format and the theory can be demonstrated in university teaching on a practical model. This is a real added value in the education of our students, which is also a lot of fun and creates enthusiasm for technology. Univ.-Prof. Dr.-Ing. Robert Schulz Head of Institute / University in Stuttgart (Germany) Institute of Materials Handling and Logistics 5

Agile Production Simulation Agile Production Agile production processes combine the freedom of workshop production with the efficiency of assembly line production. Flexibility and adaptability are key benefits of agile production, which are perfectly suited to the challenges of tomorrow‘s production. The economic han- dling of decreasing batch sizes and increasingly complex processes in production and logistics is possible thanks to flexible process modules. By transforming to agile pro- duction, companies can meet the increasing demands for production individualisation, greater variance and shorter product life cycles. KEY AREAS - Agile production - Digital production environment - Quality control with artificial - Automated guided vehicle systems (AGVs) - Digital Twin - Automation and PLC programming intelligence The compact simulation model Agile Production Simula- tion offers a unique opportunity to make hands-on future technologies tangible. Programming with: PLC programming 6

fischertechnik simulation models go to product page Agile Production Simulation 24V Agile, modular and networked - the factory of the future NEW + - Power supply 24V power supply unit 11A - 1x Raspberry Pi 4B central controller - Single module control 5x PLC Siemens S7-1200 - 4x TXT 4.0 Controllers: 1x for cloud access, 1x for sensors and camera, as well as 6-Axis Robots, 1x for Quality assurance with AI and 1x for AGVs - 1x WLAN router - PLC basic programme (structured text) - TypeScript for centralised control on the Raspberry Pi - Node-RED for communication between PLC and TXT 4.0 Controller - Python for programmes on TXT 4.0 Controller - Tensorflow for supervised learning in Quality assurance with AI - fischertechnik-cloud connection - MQTT interface and OPC UA translation - Dashboards available for order control and visualisation of the factory status as well as for determining key figures Digital Learning Platform (DLP) - Digital Twin i Possible extensions: Additional AGV & Hardening Furnace Item no. EAN 569289 4048962494792 Dim., assembled (mm) 1290 x 1840 Weight (g) 52.500 Item no. EAN 572862 4048962523553 Dim. (LxWxH) (mm) 1200 x 800 x 725 Weight (g) 33.600 7 Charging station for automated guided vehicle system (AGV) Milling station Incoming & outgoing goods Drilling station AGV High-bay warehouse Quality assurance with AI Storage Case, 2-pieces Safe storage and transportation of the APS i Two aluminium cases with foam inlay

Digital Learning Platform „Digital Twin“ Ready for the learning of the future? The Agile Production Simulation and its Digital Twin are invaluable for education and training in the world of digitalisation. Learners are offered the unique oppor- tunity to explore the complex topics of Industry 4.0 and put them into practice while acquiring the essential skills for the future. Innovative production processes are experienced in a safe and interactive envi- ronment. Before they are put into practice, they be implemented in the real factory. The Agile Production Simulation and its Digital Twin are perfect for schools and companies that want to offer their students or employees hands-on experience in the areas of Industry 4.0, automation, networked produc- tion and much more. The learning platform is available in German, English and Spanish and is compatible with Windows, Mac OSX and Linux operating systems. NEW i - Graphics card: NVIDIA GeForce GTX1070/Quadro P500 (or better), AMD Radeon Vega 56/Pro WX7/Fire Pro W9100 (or better) - CPU: Intel Core i5-4590 / AMD FX 8350 (or better) - Memory: min. 4 GB RAM - File size: ~300 MB - Current version: 2024.01.A Didactic accompanying material incl. learning success control „The Digital Learning Platform (DLP) is an es- sential tool for academic support in the context of Industry 4.0, AI, VR and production optimi- sation. Through the practical integration of the fischertechnik Agile Production Simulation, it not only conveys abstract concepts, but also en- ables an interactive, experience-orientated un- derstanding. This immersive learning environ- ment is based on targeted didactics that meet the highest standards and ensure a structured transfer of knowledge. The DLP is characterised by its focus on prac- tical applications, which promotes a seamless link between theory and practice. As an integral part of training programmes, it not only stands out through the transfer of theoretical knowl- edge, but also strengthens key specialist skills in the field of industry 4.0. Their flexibility allows customised adaptation to individual learning needs, while their scalability and seamless inte- gration into existing education systems ensure sustainable implementation. 8

fischertechnik simulation models further information Development of the Digital Learning Platform Introduction to Agile Production Simulation - Interactive explanation of all process modules - Interactive explanation of the controls, actuators and sensors 11 22 33 44 Learning module Learning module Learning module Learning module Agile Production Internet of Things (IoT) Artificial Intelligence Automation Each learning module includes: - Theory section: Create a basic understanding - Practical section: Simulate and understand with haptic system and/or Digital Twin - Transfer performance: What benefits does the learning offer in the real world? Overall, the DLP functions as an indispensable resource that fulfils the current requirements of training at the intersection of modern technolo- gies. It’s contribution to the promotion of edu- cation and qualification is not only significant, but indispensable for the formative shaping of future industrial and knowledge landscapes. Dr.-Ing. Dipl. Kfm. Michael W. Grethler Head of Unit Digital Twin / Head of Industry 4.0 Collaboration LAB on Institute for Information Man- agement in Engineering (IMI) / Karlsruhe Institute of Technology (KIT) in Karlsruhe (Germany) 9

Training Factories Industry 4.0 Industry 4.0 describes the progressive integration of digi- tal technology into industrial production. It is a paradigm shift in the way products are manufactured and business processes are organised. Industry 4.0 encompasses a range of technologies and concepts such as the Internet of Things (IoT), big data and data analysis or cloud com- puting. The goals of Industry 4.0 are increased efficiency and productivity in industrial production. By integrating these technologies, companies can optimise their pro- cesses, reduce production costs and improve quality. The fischertechnik Training Factories make Industry 4.0 tangible. The complex buzzword loses its hurdle and is transformed into usable expertise. From digital traceabil- ity and cloud-based real-time monitoring to automation and networking, key content relating to the digitalisation of the production environment is understood in a sus- tainable way. This enables them to be implemented in industry, research and education. KEY AREAS - Increased efficiency - Cost reduction - Quality improvement - Process optimisation - Innovation promotion - Human-machine collaboration - Sustainability - Competitiveness Programming with: PLC programming 10

fischertechnik simulation models go to product page incl. product video i + Available in 4 versions: - SPS S7-1500 24V - PLC connection board 24V - Without PLC control 24V - Control via TXT 4.0 Controller 9V - Environmental sensor - USB camera - 1 x WLAN router - PLC basic programme (structured text) - TypeScript for centralised control on the Raspberry Pi - Node-RED for communication between PLC and TXT 4.0 Controller - Python programmes on TXT 4.0 Controller - fischertechnik-cloud connection - Connection to your own cloud - Dashboards to visualise processes from the customer, supplier and production perspective Didactic accompanying material Multi Processing Station High-Bay Warehouse 3-Axis Robot Incoming and outgoing goods Sorting Line with Color Detection Storage Case Safe storage and transportation of the Training Factories i - Model is ready for immediate use - Aluminium case with foam inlay - 3 internal zip pockets for stowing cables and accessories Item no. EAN 563147 4048962446883 Dim. (LxWxH) (mm) 1190 x 790 x 370 Weight (g) 19.000 THINK DIGITAL, GROW NETWORKED - WITH THE TRAINING FACTORIES INDUSTRY 4.0 11

Training Factory 4.0 24V incl. S7-1500 Learn and understand complex industrial processes with the PLC package 24V + - PLC S7-1500 - Completed cabling on the model side and PLC side - PLC basic programme (structured text) - Raspberry Pi (IOT Gateway) and OPC-UA translation - NFC/RFID reader and NFC tag - 1x TXT 4.0 Controller: for cloud access and MQTT interface - 1x power supply unit 24V / 11 A Item no. EAN 560840 4048962429961 Dim. (LxWxH) (mm) 1140 x 740 x 340 Weight (g) 29.000 Training Factory 4.0 24V with PLC connection board Convenient connection of a suitable PLC 24V + - PLC connection board - Completed cabling on the model side and preparation of the PLC side - PLC basic programme (structured text) - Raspberry Pi (IOT Gateway) and OPC-UA translation - NFC/RFID reader and NFC tag - 1x TXT 4.0 Controller: for cloud access and MQTT interface - 1x power supply unit 24V / 11 A Item no. EAN 560841 4048962250381 Dim. (LxWxH) (mm) 1140 x 740 x 340 Weight (g) 33.000 * PLC control unit not included in the scope of delivery (brand-independent connections) 12

fischertechnik simulation models Training Factory 4.0 24V Basis for customised solutions to gain understanding of industrial processes 24V + - 24V Adapter boards pre-assembled as PLC interface - PLC basic programme (structured text) - Raspberry Pi (IOT Gateway) and OPC-UA translation - NFC/RFID reader and NFC tag - 1x TXT 4.0 Controller: for cloud access and MQTT interface Item no. EAN 554868 4048962395945 Dim. (LxWxH) (mm) 1140 x 740 x 340 Weight (g) 24.800 * PLC control unit not included in the scope of delivery (brand-independent connections) Training Factory 4.0 9V V.2 Digitised training and simulation model for Industry 4.0 applications 9V + - NFC/RFID module and NFC tag - Basic programmes in Python - 6x TXT 4.0 Controllers: for cloud access, control of the models and MQTT interface Item no. EAN 567769 4048962480931 Dim. (LxWxH) (mm) 1140 x 740 x 340 Weight (g) 26.000 * absolutely necessary: 3 x 9V / 2.5A power supply unit (Item no. 505287) 13

AI training model Quality control with AI The use of artificial intelligence in the production envi- ronment increases process stability, efficiency and qual- ity enormously. One example is the implementation of machine learning for the quality control of haptic products. This increasing use of artificial intelligence in production not only requires investment in new technologies, but also the training of employees to use these technologies. The fischertechnik simulation model demonstrates the ad- vantages of artificial intelligence in the production environ- ment in a low-threshold and impressive way. KEY AREAS - Improved image recognition - Automated error detection - Predictive maintenance - Real-time monitoring - Resource efficiency Programming with: 14

fischertechnik simulation models go to product page Quality control with AI 9V Visualize AI models and make them sustainably comprehensible + - TXT 4.0 Controller - USB camera - Encoder motor - Compressor - 4x 3/2-way solenoid valves - 4x pneumatic cylinders - 5x light barriers - 4x LED for illumination of the camera field - 24x workpieces (5x phototransistor + 5x LED light barrier) - Python programs for the TXT 4.0 Controller - Training programs in Python and Tensorflow - Pre-trained model in Tensorflow Lite - Dataset for training Didactic accompanying material Item no. EAN 568416 4048962487213 Dim. (LxWxH) (mm) 440 x 310 x 165 Weight (g) 4.770 * Power supply unit 9V / 2.5A mandatory THINK, LEARN, ACT - KI SHAPES THE FUTURE. 15 smart and intuitive to use, making it ideal for teaching artificial intelligence. „The fischertechnik model is powerful, Prof. Dr. Carsten Mueller Mosbach Cooperative State University / Bad Mergentheim Campus (Germany)

Training models 24V PLC programming Automation is the use of technologies and control sys- tems to control or monitor processes or machines with- out human intervention. PLC programming is a tech- nological basis for successful automation. This is used to control machines, regulate processes, collect data and communicate with other systems. Advancing industrial automation requires well-trained employees with new qualifications. With fischertechnik simulation models, trainees, em- ployees and students learn to programme and network miniature production systems in a safe learning environ- ment. All fischertechnik simulation models are delivered fully assembled on a stable board. KEY AREAS - Control and regulation - Programmability - Sensors and actuators - Responsiveness - Applications in various industries - Advantages of automation Programming with: * PLC control 24V absolutely necessary 16

Vacuum Gripper Robot 24V Safe and precise transport of workpieces Automated High-Bay Warehouse 24V Storage and retrieval of workpieces and containers Sorting Line with Color Detection 24V Recognition and sorting of the different workpieces fischertechnik simulation models go to product page + 3x encoder motor (DC motor with magne- tic encoder), 3x push button (limit switch), vacuum exhauster, compressor & solenoid valve Automated High-Bay Warehouse, Multi Processing Station with Oven & Sorting Line with Color Detection Item no. EAN 536630 4048962250374 Dim. (LxWxH) (mm) 222 x 482 x 382 Weight (g) 3.120 + 2x encoder motor (DC motor with magnetic encoder), 2x mini motor (DC motor), 4x push button (limit switch), 2x phototransistor, 2x LED light barrier, 6x workpiece carrier & 6x workpiece Vacuum Gripper Robot Item no. EAN 536631 4048962250381 Dim. (LxWxH) (mm) 472 x 722 x 382 Weight (g) 8.000 + 1x mini motor (DC motor), 5x phototransis- tor, 5x LED light barrier, 3x solenoid valve, compressor & optical color sensor Multi Processing Station with Oven & Vacuum Gripper Robot Item no. EAN 536633 4048962250404 Dim. (LxWxH) (mm) 502 x 342 x 302 Weight (g) 4.290 17

Multi Processing Station with Oven 24V Two processing stations with pneumatic transfer for safe workpiece transfer + 5x mini motor (DC motor), 6x push button (limit switch), 2x phototransistor, 2x LED light barrier, 4x solenoid valve & compressor Sorting Line with Color Detection & Vacuum Gripper Robot Item no. EAN 536632 4048962250398 Dim. (LxWxH) (mm) 502 x 342 x 302 Weight (g) 4.680 Punching Machine with Conveyor Belt 24V Simulation of transport and machining of workpieces + 2x mini motor (DC motor), 2x push button (limit switch), 2x phototransistor & 2x LED light barrier 3-Axis Robot & Vacuum Gripper Robot Item no. EAN 96785 4006209967850 Dim. (LxWxH) (mm) 375 x 290 x 190 Weight (g) 1.450 i Combination of the models: Sorting Line with Color Detection, Multi Processing Station with Oven, Automated High-Bay Warehouse & Vacuum Gripper Robot Item no. EAN 536634 4048962250411 Dim. (LxWxH) (mm) 972 x 772 x 402 Weight (g) 19.500 Factory Simulation 24V Automated training and simulation factory 18

fischertechnik simulation models 3-Axis Robot 24V Positions workpieces safely and precisely with the aid of a gripper Conveyor Belt 24V Conveyor belt simulates the transport of the workpieces + 2x mini motor (DC motor), 2x encoder motor (DC motor with magnetic encoder) & 6x push button (limit switch) Conveyor Belt, Punching Machine & Indexed line Item no. EAN 511938 4048962111316 Dim. (LxWxH) (mm) 480 x 400 x 220 Weight (g) 2.700 + 1x mini motor (DC motor), 1x push button (limit switch) 2x phototransistor & 2x LED light barrier 3-Axis Robot & Vacuum Gripper Robot Item no. EAN 50464 4006209504642 Dim. (LxWxH) (mm) 345 x 240 x 100 Weight (g) 670 Indexed line with two Machining Stations 24V Indexing line with a milling and drilling station and a U-shaped conveyor belt with two changes of direction + 4x Conveyor Belt, 8x mini motor (DC motor), 4x push button (limit switch), 5x phototransistor & 5x LED light barrier 3-Axis Robot & Vacuum Gripper Robot Item no. EAN 96790 4006209967904 Dim. (LxWxH) (mm) 475 x 450 x 270 Weight (g) 3.550 19

Training models 9V Factory simulation in handling axis robots 6-Axis Robot 9V Discover the world of industrial robotics go to product page The fischertechnik 9V training models are ideal for making the complex interrela- tionships of modern factory structures tangible. Whether it‘s artificial intelligence for quality assurance, the functioning of multi-axis robots or the digitalisation of the production environment: fischertechnik 9V training models make you fit for the future. Programming with: NEW + 1x TXT 4.0 Controller, 3x encoder motor, 3x digital servo, 2x End effector (Gripper / Vacuum suction pad), compressor, solenoid valve, 4x pneu- matic cylinders (2x cylinder 60 with spring & 2x cylinder 45) Item no. EAN 571894 4048962516548 Dim. (LxWxH) (mm) 480 x 220 x 385 Weight (g) 3.100 * not inlcuded: 9V Power supply (additionally required) 3-Axis Robot with Gripper 9V Positions workpieces safely and precisely with the aid of grippers + 1x TXT 4.0 Controller, 2x XS motor (DC motor), 2x encoder motor (DC motor with magnetic encoder), 6x push button (4x limit switch & 2x pulse push buttons) Item no. EAN 511937 4048962111705 Dim. (LxWxH) (mm) 480 x 400 x 220 Weight (g) 3.100 * not inlcuded: 9V Power supply (additionally required) 20

fischertechnik simulation models fischertechnik cloud Mobilise data & optimise production processes The Agile Production Simulation (APS) and the Trai- ning Factory Industry 4.0 can be connected to the fischertechnik cloud. All other fischertechnik training models can be connected to different clouds by pro- gramming them yourself. The APS and the Training Factory Industry 4.0 are equipped with an integrated WLAN router that can be used to connect to the fischertechnik cloud. Recommended for this is the use of web browsers such as Chrome or Firefox. The cloud can be used via a personal login (www.fischertechnik-cloud.com) after initial registration on first use. The cloud services are located in Germany and therefore fulfil the strict European requirements for data stor- age. Personal data is protected by a password-protected account in accordance with the „OAuth2“ industry standard. All data transmitted to the cloud is encrypted using certificates. Dashboard The dashboards can be accessed and operated via mobile devices such as tablets and smartphones as well as on laptops and PCs and enable the display of different perspectives: Agile Production Simulation Training Factory Industry 4.0 Overview Orders Processes Configuration Modules Simulation game Messages Customer view Supplier view Production view Monitoring 21

24V & 9V Modelle PLC vs. fischertechnik controllers Models that are supplied in the global 24V industry standard either already con- tain a Siemens PLC or are suitable for connection to all common PLC control systems. For this purpose, the 24V models have a circuit board with relays for reversing the direction of rotation of the motors. The inputs and outputs are led out on tub connectors (26-pin, 2.54 mm pitch) and also on terminal blocks with push-in connection. Models supplied in 9V standard voltage with TXT 4.0 Con- troller are perfect for programming with the graphical programming interface Robo Pro Coding, which is based on Blockly and is easy to learn, or for program- ming with Python. Circuit plans and technical information can be found at www.fischertechnik.de. Pre-assembled models Simulate production processes quickly and efficiently fischertechnik training models are delivered pre-assembled as compact func- tional models. For this purpose, they are fixed onto wooden boards using screws to increase stability, so that mobility to carry the models with you for projects, exhibitions or trade fairs is guaranteed at all times. The screws can be easily loos- ened to take advantage of the flexibility and modular design of fischertechnik, if an independent conversion and extension of further models is required at any time. fischertechnik has been a „Made in Germany“ brand for over 55 years and contin- ues its manufacturing in Germany. Profit from the excellent high quality which makes fischertechnik simulation models extremely durable and well-known. 0 0 7 -1 5 c l. S V i n 4 r y 4 . 0 2 o t c a g F r a i n i n F i g .: T 22

fischertechnik simulation models References further references Accso - Accelerated Solutions GmbH - Anomaly detection The company Accso - Accelerated Solutions GmbH used a fischertechnik assembly line model to simulate quality control in the production process as part of the project „Anomaly detection in pictures“. Use case fischertechnik for touchable demonstration of AI optimization tools In order to give interested parties at trade fairs or even customers a better understanding of the functionalities and benefits of the intelligent software tools Shannon® and Darwin, the company plus10 uses a demonstrator with fischertechnik factory simulation. Luleå University of Technology In order to teach his students the principles and possibilities of Industry 4.0, Jan van Deventer, Associate Professor of Industrial Elec- tronics at the Department of Computer Science, Electrical and Aer- ospace Engineering at the Technical University of Luleå in the north of Sweden, set up a production plant with doctoral student Aparajita Tripathy as an application example. 23